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Diesel Engine Generator Waste Heat to Power via the Infinity Turbine

If you run a diesel generator set or any of the engines below 24/7, you may be able to capture the waste heat to generate additional kilowatts of electricity. In addition, you may reduce or eliminate the HP need to drive your radiator coolant fan.

Exhaust to Power: With an additional waste heat to thermal oil heat exchanger, you can capture the diesel exhaust from the pipe to supply heat to the Infinity turbine. This is about 40 percent of total fuel savings as shown in chart below. For a 100 kilowatt Prime diesel genset, this is about 8 kWe per hour additional power. Savings calculated at $4.50 per gallon.

Coolant to Power: Pipe straight to the Infinity turbine. This is about 32 percent of total fuel savings as shown in chart below. For a 100 kilowatt Prime diesel genset, this is about 7 kWe per hour additional power. Savings at $4.50 per gallon.

Radiator Fan Savings:

D300 12.1A65 4 Cycle Turbocharged

C 18 ATAAC I-6 4 Stroke Watercooled Diesel

D800 33.9A60 4 Cycle Turbocharged, 12V Cylinder

CAT 3512 TA 4 Stroke Watercooled Diesel

This is about 28 percent of total fuel savings as shown in chart below.

Savings at $4.50 per gallon.

MFG

kWe

Engine Model

Radiator HP

Gallons Year Saved

Coolant Saved / Year

$51,703

$50,983

$208,762

Exhaust Saved/Yr

Total Savings / Year

Cummins

55

Cummins 4TB3.9- G4 4 Cylinder Turbocharged

3

27,276

$63,441

$40,674

$122,740

Kohler

100

Deere 6068TF250 4 Cycle Turbocharged

5.6

12,624

$23,141

$24,720

$56,807

Caterpillar

135

D150-8

10.7

18,763

$26,658

$35,362

$84,434

Kohler

145

Deere 6068HF275 4 Cycle Turbocharged, 6 In- line Cylinder

14.5

18,891

$25,625

$34,694

$85,012

Caterpillar

157.5

D175-2

10.7

21,724

$32,641

$42,588

$97,758

Kohler

180

Deere 6068HF485 4 Cycle Turbocharged, 6 In- line Cylinder

11.5

20,564

$30,934

$42,608

$92,539

Kohler

204

Deere 6081HF001 4 Cycle Turbocharged, 6 In- line Cylinder

10.7

20,129

$28,159

$45,739

$90,582

Caterpillar

225

CAT 3406C

18

46,169

$77,219

$93,289

$207,759

Kohler

270

22

37,437

$76,217

$168,466

Caterpillar

275

CAT 3406C TA

20

37,400

$63,179

$76,327

$168,300

Kohler

385

Detroit S60 4 Cycle Turbocharged, 6 In- line Cylinder

27

38,884

$47,946

$83,453

$174,978

Caterpillar

410

C 15 ATAAC L-6 4 Stroke Watercooled Diesel

25

37,744

$49,001

$85,305

$169,846

Kohler

460

D500 16.1865 4 Cycle Turbocharged, 6 In- line Cylinder

25.5

48,532

$72,224

$103,411

$218,392

Caterpillar

500

39

51,405

$120,888

$231,323

Kohler

560

Mitsubishi S6R- Y2PTAQ-1 4 Cycle Turbocharged, 6 In- line Cylinder

39

70,408

$93,672

$146,796

$316,835

Caterpillar

591

C 27 TA V-12 4 Stroke Watercooled Diesel

30

62,144

$92,740

$135,937

$279,647

Kohler

680

Detroit 12V2000 G83 R123-7M36 4 Cycle Turbocharged, 12-V Cylinder

40

74,390

$114,373

$153,228

$334,756

Caterpillar

725

C 27 TA V-12 4 Stroke Watercooled Diesel

52

79,474

$105,949

$163,711

$357,632

Kohler

730

52

107,934

$181,157

$485,703

Caterpillar

810

C 32 TA V-12 4 Stroke Watercooled Diesel

58

79,872

$93,786

$207,327

$198,428

$170,625

$359,422

Kohler

830

MTU 16V2000 G44 R163-BA36 4 Cycle Turbocharged, 16V Cylinder

58

95,614

$133,463

$194,336

$430,262

Caterpillar

910

C 32 TA V-12 4 Stroke Watercooled Diesel

54

90,700

$107,902

$209,836

$408,152

Kohler

925

Mitsubishi S12H- Y2PTAW-1 4 Cycle Turbocharged, 12V Cylinder

54

99,512

$136,162

$217,467

$447,803

Caterpillar

1000

54

124,120

$249,465

$558,542

Caterpillar

1135

CAT 3512 TA 4 Stroke Watercooled Diesel

76

152,139

$254,756

$319,280

$684,625

Kohler

1180

Detroit 12V4000G83 (T123-8A36) 4 Cycle Turbocharged, 12V Cylinder

76

162,450

$235,423

$370,515

$731,025

Caterpillar

1275

CAT 3512B TA 4 Stroke Watercooled Diesel

75

138,462

$189,934

$315,271

$623,080

Caterpillar

1360

CAT 3512B TA 4 Stroke Watercooled Diesel

76

148,648

$200,247

$342,035

$668,914

Kohler

1400

Detroit 12V4000G43 (T123-8A36) 4 Cycle Turbocharged, 12V Cylinder

76

141,290

$312,291

$635,806

Kohler

1450

D1600 65.4A60 4 Cycle Turbocharged

69

183,832

$351,971

$236,409

$356,086

$827,245

GE Energy

1500

J620 E61 GE Jenbacher

70

147,258

$309,030

$232,920

$662,659

Caterpillar

1600

CAT 3516 TA V-16 4 Stroke Watercooled Diesel

50

185,987

$307,841

$447,725

$836,940

Kohler

1820

D2000 65.4A60 4 Cycle Turbocharged

59

162,054

$205,010

$425,858

$729,242

Caterpillar

1825

CAT 3516B TA V-16 4 Stroke Watercooled Diesel

59

177,844

$434,657

$800,299

Kohler

2100

Detroit 16V4000G83 (T163-8A36) 4 Cycle Turbocharged, 16V Cylinder

84

203,110

$292,547

$475,388

$913,994

Kohler

2270

MTU 20V4000G83 4 Cycle Turbocharged, 20V Cylinder

116

237,171

$340,148

$524,180

$1,067,270

Kohler

2270

MTU 20V4000G83 4 Cycle Turbocharged, 20V Cylinder

116

237,171

$340,148

$524,180

$1,067,270

Kohler

2540

Detroit Diesel / MTU 20V4000G83 4 Cycle Turbocharged, 20V Cylinder

116

254,385

$371,950

$571,287

$1,144,731

MFG

kWe

Engine Model

Radiator HP

Gallons Year Saved

Coolant Saved / Year

Exhaust Saved/Yr

Total Savings / Year

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